Fixed Abrasive Blast Machine

The abrasive blasting system is composed of abrasive blasting machine, blasting hoses, blasting nozzles, remote controller and protective clothes for operators.
Abrasive blasting machine adopts double bins double/four blasting nozzles type continuous working type by our company. It has 2 / 4 pcs of high speed blasting nozzles and no need to stop to feed Steel Shots/grits into abrasive blasting machine. The abrasive blasting machine adopts unique electrical circuit and air pipelines which can do shot blasting and air cleaning functions.

◆ Main Components
★ The blasting pot is manufactured by experted company in pressure vessel. It adopts top and bottom bins structure and shots-feed inlet, shots out-feed outlets, examine window and two level indicator for top and bottom bins.
★ The one core part of abrasive blasting machine is abrasive control valves. Its importance is to control the open and shut of shots, adjust the volume of steel shots/grits.
The abrasive control valve adopted by our company is a new advanced product from CLEMCO. The characters have reliable quality, easy adjustment and maintenance, large shots volume, high efficiency and long life service. The open and shut of this abrasive control valve are controlled by compressed air. The process flow: when there is air pressure signal in control position, the piston will bring valve pin move up, the abrasive control valve opens. By adjusting the position of adjusted device, it can adjust the shots volume. The shots volume can be adjusted stepless control. The valve pin and valve shield which contacted with abrasive are made of hard alloy tungsten carbide. It prolongs the service life of abrasive control valve.
★ The blasting nozzle is designed by our company. It is a venturi shape blasting nozzle. When the air jet enters the shrink of blasting nozzle, the air jet will accelerate till sound velocity; when the air jet reaches the straight part of venturi nozzle, the air jet speed will be kept sound velocity; when the air jet reaches the expansion part of venturi nozzle, the air jet will accelerate to supersonic speed. At the expansion part of venturi nozzle, there is secondary fill pores in circle. During supersonic speed, the air jet will expand rapidly and the blasting nozzle will absorb large quantity of air from fill pores and accelerate steel shots/grits further. Compared with common blasting nozzle, the working efficiency can be improved by 50% (Max productivity 35m2/h, normal productivity 18m2/h). The recoil force is small and easy operation. All parts of this kind blasting nozzle is made of boron carbide and long life service about 800~1000hrs.
★ The level indicator is used to check the shots volume in blasting pot. The top and lower level indicators are the key control elements of automatic continuous working type abrasive blasting machine. When the level of shots is lower than lower level indicator, the abrasive blasting machine will feed the steel shots into blasting pot automatically; when the level indicator reaches top level indicator, it will stop feeding the steel shots/grits into blasting pot. Our company adopts Japan KANSAI touch type level indicator of good quality and reliable. Its characters have high sensor, stable property, easy installation. It is widely used in checking powder and granule.

   
◆ Appendix Abrasive Blasting Machine Property 

◆ Advantages 
● High Efficiency and Stability: Stationary sandblasting machines can operate continuously, suitable for mass production, ensuring consistent and efficient surface treatment of workpieces.
● Energy Saving and Environmentally Friendly: Equipped with an abrasive recovery system, it effectively recovers abrasive and reduces waste, while also reducing environmental pollution and meeting environmental standards.
● Automated Operation: The efficient automatic control system ensures precise blasting force and angle, reducing manual operation and improving production efficiency.
● Wide Applicability: Suitable for workpieces of various sizes and shapes, especially suitable for industrial applications such as castings, mechanical parts, and metal surface treatment.
● Durable and Reliable: The equipment is robustly designed and durable, maintaining stable performance under prolonged high-intensity operation, reducing failures and maintenance costs.

◆ Industry

◆ FAQ

What industries are suitable for fixed abrasive blast machines?
Fixed abrasive blast machines are widely used in industries such as casting, machinery manufacturing, automotive parts cleaning, metal corrosion protection, shipbuilding, and aerospace. They are suitable for surface treatment of materials such as metals, plastics, and glass.

  
How to improve the blasting efficiency of a fixed abrasive blast machine?
Methods to improve efficiency include regularly checking and cleaning the nozzles, adjusting air pressure and blasting angle, ensuring clean abrasive quality, maintaining the normal operation of the recovery system, and reducing abrasive waste.

  
What maintenance precautions should be taken for a fixed abrasive blast machine?
Regularly check the nozzles, filtration system, recovery system, and airflow ducts to ensure they are clean and unblocked. Check the electrical system, transmission device, and abrasive recovery section to ensure stable equipment operation and replace the abrasive in a timely manner.

As the specialist in blasting & painting engineering area, Kholee Blast, Kholee Industrial Technology Yancheng Co., Ltd, devotes itself in providing better design and products for our client in surface finishing industry all over the world.

Kholee Blast provides a 'one-stop convenient shopping' for all your surface finishing requirements, shot blasting (wheel blasting), sand blasting machines, blasting and painting booths, painting production line, Vacuum Recovery machine, Air Cooled Dehumidifier, dust collectors and blasting abrasives etc. Besides engaging in the business of blasting equipment and accessories, Kholee Blast also distributes airless paint sprayer, air compressor and UHP water jetting with partners as understanding the client's requirements.

These products are widely used in the industries of shipyard, marine offshore, oil & gas tank, earthwork construction machinery, steel structures, castings, forgings, automotive engineering and heat treatment etc.

Thanks to KHOLEE BLAST experienced technical team, quality, cost-effectiveness and efficiency have already been considered even at the very beginning of product development.

KHOLEE BLAST, a firm and reliable partner. Take on us!