Shot Blasting Machine for Die Casting Cleaning

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Product Introduction

Kholee Blast designs spinner hanger Shot Blasting Machine , which is a specialized surface cleaning equipment designed for aluminum die-castings, metal castings, and precision components cleaning. It utilizes high-speed projected stainless steel Cut Wire Shots to impact the workpiece surface, removing impurities such as oxide scales, burrs, and oil stains, improving surface finish, enhancing coating adhesion, and eliminating internal stress.

The equipment adopts a monorail conveying system, where workpieces are hung on hangers and undergo multi-directional and uniform cleaning in a rotating shot blasting chamber. It is suitable for processing aluminum die-castings with complex structures or those prone to deformation. The core components of the equipment include high-efficiency blast wheels, wear-resistant guard plates, a separation and dust fume control system, and a PLC + Touch Screen intelligent control module, ensuring high cleaning efficiency, low energy consumption, and compliance with environmental protection standards.

  

◆ Key Features
● Adaptive Cleaning Capability: Accommodates aluminum die-castings of various sizes and complex geometries while preventing workpiece deformation or damage
● Automated Processing: Features PLC+ Touch Screen for automatic batch processing
● Eco-Friendly Operation: Integrated venturi-type dust collection system ensures emissions compliance while meeting explosion-proof standards for aluminum processing
● Explosion-Proof Design: Incorporates EX-rated electrical control cabinet and explosion-proof motors, fully compliant with ATEX standards for aluminum component cleaning

  

◆ Applications
This system is extensively employed for post-processing of aluminum components across multiple industries including:
● Automotive (engine blocks, transmission housings etc.)
● Precision casting (motor casings, pump components)
● Aerospace (structural fittings, turbine parts)
● Electronics (heat sinks, enclosures) 

   

◆ Advantage

● High-efficiency cleaning: This equipment can quickly remove impurities and casting residues from the surface of die-cast parts, greatly improving production efficiency and making it suitable for large-scale cleaning production.
● Uniform treatment: The automated control system ensures uniform shot peening, thoroughly cleaning every surface of the die-cast parts without leaving any dead corners.
● Improved surface quality: The uniform roughness of the die-cast part surface after shot peening helps the adhesion of subsequent paints, coatings, or anti-corrosion layers, improving the durability of the workpiece.
● Energy saving and environmental protection: The abrasive of the shot peening machine is recyclable, eliminating the need for harmful chemical cleaning agents, meeting environmental standards, and helping to reduce waste generation.
● Automated operation: The equipment is equipped with an automated control system, reducing manual operation, improving the stability and consistency of the cleaning process, and ensuring high-efficiency production.

   

◆ Specifications

Name Of Equipment

Spinner Hanger Shot Blasting Machine For Die Casting Cleaning

Model

KL-H2MRC1012

Size of Products

Φ1000×1200mm

Max Loading

≤1,000kgs

Productivity

8~15 min/batch

Noise

≤ 85dB

Dust Emission

≤30mg/m3

Compressed Air

Consumption

≤1.0m3/min

Shot Blasting Chamber

Made by Mn13 Steel Plate Bending Welding

Hot Blasting Area Protected by Mn13 steel plate 12mm liner

Pneumatic Entry & Exit Door, Mn13 Steel Plate Protection

L2,000×W1,800×H3,000mm

Blasting Wheel

Variable Speed by Inverter

11kw×2

180kg/min×2

Monorail System

Trolley + Hoist

Loading 1000kgs/Batch

Self Rotation 0.37kw×2

Bucket Elevator

24t/hr-3kw

Screw Conveyor

24t/hr-2.2kw

Air Wash Seperator

24 t/hr

Venturi Wet Dust Collector

11KW - 6000m³/hr

Water Pump

Mud Cleaning System

Electrical Control System

380V/415V/440V, 50~60Hz, 3Ph

PLC + Touch Screen / Auto

Manual Center Control

Air breaker, contactor, time relay, thermal relay, button, switch etc.

Explosion-Proof Control Cabinet with heat cooling fins

The software interface has manual, auto and parameter setting.

Operation interface can alarm when abnormal happens.

In auto interface, the touch screen can show running status

such as electrical current, frequency, time etc during operation.

Total Power

Approx. 46kw

Size of Equipment

5000mm×4300mm×5700mm

   

◆ FAQ

What types of die castings is the shot blasting machine for die casting cleaning suitable for?
This equipment is suitable for surface cleaning of common die casting metals such as aluminum, magnesium, and copper, and is particularly suitable for processing die castings from automotive parts, appliance housings, and aerospace components.

  
How can work efficiency be improved when using the shot blasting machine for die casting cleaning?
Methods to improve efficiency include adjusting the blasting angle, shot blasting speed, and abrasive particle size, while regularly cleaning the equipment to maintain abrasive quality and smooth blasting system operation, minimizing downtime.

  
What safety precautions should be taken when using this equipment?
Operators should wear protective eyewear, earmuffs, and dust masks to avoid injury from shot splatter. In addition, regularly inspect the equipment's electrical system, blasting components, and abrasive to ensure safe operation.

Company Introduction

As the specialist in blasting & painting engineering area, Kholee Blast, Kholee Industrial Technology Yancheng Co., Ltd, devotes itself in providing better design and products for our client in surface finishing industry all over the world.

Kholee Blast provides a 'one-stop convenient shopping' for all your surface finishing requirements, shot blasting (wheel blasting), sand blasting machines, blasting and painting booths, painting production line, Vacuum Recovery machine, Air Cooled Dehumidifier, dust collectors and blasting abrasives etc. Besides engaging in the business of blasting equipment and accessories, Kholee Blast also distributes airless paint sprayer, air compressor and UHP water jetting with partners as understanding the client's requirements.

These products are widely used in the industries of shipyard, marine offshore, oil & gas tank, earthwork construction machinery, steel structures, castings, forgings, automotive engineering and heat treatment etc.

Thanks to KHOLEE BLAST experienced technical team, quality, cost-effectiveness and efficiency have already been considered even at the very beginning of product development.

KHOLEE BLAST, a firm and reliable partner. Take on us!