KL-PSF150706WF Blasting Room With Waffle Floor Abrasive Recovery System

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Product Introduction

Shot blasting is one key technology of surface finishing in the industries of shipbuilding, steel structure, pressure vessel, pipelines, heavy engineering machinery etc. The productivity efficiency of shot blasting equipment directly affects producing period; The coating quality directly affects the product service life.

This blasting booth adopts waffle floor to recovery abrasives. It uses high pressure air as power to reclaim abrasive from blasting booth, then delivery abrasives into separating system through pipes. All separating, abrasive recycle and delivery adopt pneumatic delivery. it doesn't need to use bucket elevator, air wash type separator etc.. A complete air recovery blasting room is made of blasting working booth, shot blasting system, waffle floor, recovery separating system, dust removing system, electrical control system, protective wearing for workers, trolley system and so on.

  

◆ Performance

- It adopts large power air fan to provide air power for blasting room. The air power will reclaim the mixture of abrasives and dust through waffle floor. Because the air flow goes top-down, the dust will be descent down to the floor. Thus it can provide good working conditions and visibility for workers.

- It doesn't need dig pitch or dig shallow pitch and can reduce construction task, thus it can reduce invest amount. The frame of blasting room adopts steel structure; the outer of room adopts color steel plates; the sandwich adopts special quieter materials. It can reduce noise and control the noise level under 80db(A).

- The compressed air pressure is 0.8Mpa; the de-rusting grade is Sa2.5~3; the dust emission density is ≤30mg/m3; the illuminance is ≥300Lx.

- It adopts large volume sand/grit blasting machine, auto abrasive input system and can improve the efficiency by 40%~45%.

- The blasting nozzle quantity is determined by the blasting area per hour provided by customers.

- It adopts advanced pulse jet cartridge filter dust collector and has the advantages of high efficiency of dust removing, long life service and dust emission density less than 30mg/m3.

- It adopts complete sets of blasting protective wearing.

-The disadvantage of waffle floor type blasting booth is that it has large electrical power consumption. 

 

◆ Specifications

Electrical Power Motor 380V~415V/50Hz/3Ph
Voltage/Frequency Control 220V/50Hz
Size of Blasting Jobs Max Size 12,000×4,500×4,000mm
Max Weight 10 tons
Blasting Room Door Open Size 5,000×5,000mm
Room Size L × W × H 15,000×7,000×6,000mm
Blasting Productivity Portable Blasting Machine KLSC-600-1R
Blasting Pot Size Φ600×1400mm, 0.27m3
Working Time / Day 8 hr.s
Blasting Nozzle/ Φ10mm 2 units
Blasting Area per day 15~35m2/hr×2×8hr.s=240~560m2
Surface Quality After Blasting Grade Sa 2.5
Roughness 45µm75µm
Steel Grits Size GH40/0.8mm
Initial Input 5,000~10,000 kg
Provided by the client
Abrasive Recycle Type - Auto Waffle Floor Recovery System: 500×620mm, 3 roads
- Capacity: 5~10tons/hr
- Recovery Area: about 95m2
- Gratings to support blasting man
- Screen to filter abrasive

Dust Removing System I

for Blasting Room

Air volume 38202m3/hr
Power 37kw
Pulse Jet Dust Collector KL-DC4-48
Filter Cartridge material Nano Film Fiber
Filter Cartridge Size Φ350×660mm, 23m2/pc
Filter Cartridge Qty 48 pcs
Dust Emission Density ≤30mg/m3

Dust Removing System II

for Abrasive Recycle

Air volume 7766~8819m3/hr
Power 30kw
Pulse Jet Dust Collector KL-DC3-15H
Filter Cartridge High Pressure
Filter Size Φ325×1000mm, 16m2/pc
Filter Cartridge Qty 15 pcs
Dust Emission Density ≤30mg/m3
Non-Power Trolley Table Size 2500×4000mm
Height 630mm
Loading Capacity 10 tons
Noise Level ≤85dB
Illuminance ≥300Lux
Total Power About 70kw
Size of Equipment Refer to Drawing

    

◆ Advantages 
● Highly Efficient Cleaning: The professionally designed sandblasting booth can clean workpiece surfaces evenly and quickly, making it widely applicable in mass production and large workpiece processing with high efficiency.
● Abrasive Recovery: Equipped with a high-efficiency abrasive recovery system, the abrasive can be reused multiple times, reducing costs and resource waste, and meeting environmental protection requirements.
● Environmentally Friendly Design: A good ventilation and filtration system significantly reduces dust pollution in the working environment, improving safety and comfort.
● High Adaptability: It can handle workpieces of various sizes and shapes, meeting different production needs, and is particularly suitable for sandblasting large or complex workpieces.
● High Stability: The automated operating system ensures consistent surface treatment results for each workpiece, reducing manual intervention and ensuring high-quality sandblasting effects.

  

◆ Industry

      

◆ FAQ

What types of workpieces are abrasive blast rooms suitable for?
Abrasive blast rooms are suitable for workpieces of various sizes and shapes, especially large workpieces for mass production, such as automotive parts, shipbuilding components, mechanical parts, and steel structural parts. They are widely used for cleaning the surfaces of metals, plastics, glass, and other materials.

   
How to improve the working efficiency of abrasive blast rooms?
The key to improving efficiency lies in the proper selection of blasting materials, adjustment of jet air pressure, and blasting angle. Optimizing the recycling of abrasive and keeping it clean can reduce downtime. Regularly check the filtration system and ventilation devices to ensure efficient operation.

  
What safety measures are required when using abrasive blast rooms?
Safety glasses, earmuffs, gloves, and dust masks must be worn during operation to avoid inhaling dust and abrasive splashes. Regularly check the electrical system and ventilation equipment to ensure the airtightness and safety of the blasting room and prevent leaks or fires.

    

Company Introduction

As the specialist in blasting & painting engineering area, Kholee Blast, Kholee Industrial Technology Yancheng Co., Ltd, devotes itself in providing better design and products for our client in surface finishing industry all over the world.

Kholee Blast provides a 'one-stop convenient shopping' for all your surface finishing requirements, shot blasting (wheel blasting), sand blasting machines, blasting and painting booths, painting production line, Vacuum Recovery machine, Air Cooled Dehumidifier, dust collectors and blasting abrasives etc. Besides engaging in the business of blasting equipment and accessories, Kholee Blast also distributes airless paint sprayer, air compressor and UHP water jetting with partners as understanding the client's requirements.

These products are widely used in the industries of shipyard, marine offshore, oil & gas tank, earthwork construction machinery, steel structures, castings, forgings, automotive engineering and heat treatment etc.

Thanks to KHOLEE BLAST experienced technical team, quality, cost-effectiveness and efficiency have already been considered even at the very beginning of product development.

KHOLEE BLAST, a firm and reliable partner. Take on us!