KL-PBR-4P Portable Blast Recycle System with Vacuum Recovery

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Product Introduction

KHOLEE BLAST’S Portable blast & recycle system (PBR) is our latest integrated compact equipment which is used in shipyard, marine offshore industries of blasting application. The system enables good performance for blasting and abrasive recovery continuously for tank blasting and manual blasting chambers. Due to mobility of the system, the blasting operation can be set up within a short period of time on site.
The PBR system consists of all the conventional systems such as bucket elevator system, air wash separator system, storage hopper, dust collection system and blasting machine integrated into mobile skid which allows maximum mobility for transporting the equipment from site to site.
Working with abrasive Vacuum Recovery machine, the PBR system and VR system will provide blasting, recovery and recycle simultaneously, which increases productivity thus shortening the production period effectively.


◆ Features
● Mobility and easy set up
● High cost saving to the blasting process with recyclable blasting abrasives (Steel Shots & grits)
● Less dust is generated by using Steel Grits for blasting, improving visibility in the blast chamber.
● Blasting, Recovery and Recycle proceed simultaneously, increase productivity, shorten the production period effectively. 

  

◆ Specifications

Equipment Name KL-PBR-4P Portable Blast Recycle System
Blast Pots - Pot Size Φ700×1900mm / 0.6m3, 4 no.s
- Blast Nozzle: 2 pcs ×4, total 8 pcs
- Blasting Capacity: 12~18m2/hr ×8
- Abrasive Feeding type: Auto Feeding by Level Indicator & Pneumatic Abrasive Supply Valve
Bucket Elevator 50 t/hr - 4kw, 1 set
Air Wash Type Separator 50 t/hr - 3kw, 1 set
with Rotary Screen Size: L 1600mm×W 500mm×H 1000mm
Abrasive Storage Hopper Storage Capacity: ≥40 tons / 11CBM
Size: L 3000mm×W 1900mm×H 2200mm
including Bunker Cone Size
Auto Abrasive Collecting Tank Dual tank, 2 units
Support Continuous Working
Dust Collecting System KL-DC-3 Pulse Jet Dust Collector
Filter Cartridge: Φ325×660mm, 3pcs
Air Flow 6,000m3/hr
Centrifugal Air Fan: 3kw
Compressed Air Tank Size Φ300×1200mm
Tank Inlet:  2× DN75 Butterfly Valve with Flange
2× DN50 Ball Valve with Thread
2× DN20 Fast Coupling
Tank Outlet: 1× DN100 for blasting pipeline
Safety Valve: ≤1.05Mpa
Electrical Control
IP54
380V ~ 415V/50Hz
PLC auto + Manual Central Control
IP54 Stainless Steel Electrical Control Box, Water Proof Double Door
Key Parts by Schneider, Siemens & CHINT
PLC, breaker, contactor, time relay, thermal relay, button, switch etc.
Compressed Air Consumption 66m3/min, 0.8Mpa
Total Power Approx. 10kw
Size of Equipment L3700mm ×W3000mm ×H6700mm
Total Weight Approx 9500kgs
Vacuum Recovery Machine
(Optional)
Model: KL-VR-132
132kw Vacuum Recovery System, 2 units
Recovery Capacity: 8~13 t/hr×2
Max Conveying Distance: 30m horizontal, 30m vertical
Vacuum Air Flow: 68m3/min, -450mmHg
Electrical Control: 380V~415V/50Hz, 3Ph
PLC auto + manual Control

  

◆ Advantages 
● Highly Efficient Recycling: It efficiently recycles and cleans abrasives generated during sandblasting, shot peening, and other processes, reducing resource waste and improving production efficiency.
● Reduced Costs: By recycling and reusing abrasives, it lowers abrasive procurement costs, helping companies save significant resources.
● Environmentally Friendly and Clean: The recycled abrasives are cleaned and filtered, effectively reducing environmental pollution and improving workplace cleanliness.
● Simple Operation: The equipment features a simple design and is easy to operate, allowing workers to quickly learn and ensure a highly efficient and stable production process.
● Improved Working Environment: The recycling system cleans residual abrasives and dust from the work area, reducing airborne pollutants and ensuring a clean and safe working environment.

   

◆ Industry

To recovery steel shots, grits and garnet after blasting and widely used in the industry of shipbuilding, ship repair, big tank internal blasting etc.

     

◆ FAQ

What types of abrasives can an abrasive vacuum recovery machine handle?
An abrasive vacuum recovery machine is suitable for a variety of abrasives, such as steel shot, steel grit, aluminum grit, and ceramic particles. It is suitable for abrasive recovery in sandblasting, shot peening, and other surface treatment processes.

  
How to improve the recovery efficiency of an abrasive vacuum recovery machine?
Methods to improve recovery efficiency include regularly cleaning the filtration system, ensuring the vacuum pump and pipelines are unobstructed, maintaining good equipment operating condition, and ensuring the cleanliness and quality of the abrasive.

  
What safety precautions should be taken when using an abrasive vacuum recovery machine?
During operation, wear appropriate protective eyewear, earmuffs, and a dust mask to avoid inhaling fine dust. Regularly inspect the equipment's electrical system and recovery pipelines to ensure safe and reliable operation.

Company Introduction

As the specialist in blasting & painting engineering area, Kholee Blast, Kholee Industrial Technology Yancheng Co., Ltd, devotes itself in providing better design and products for our client in surface finishing industry all over the world.

Kholee Blast provides a 'one-stop convenient shopping' for all your surface finishing requirements, shot blasting (wheel blasting), sand blasting machines, blasting and painting booths, painting production line, Vacuum Recovery machine, Air Cooled Dehumidifier, dust collectors and blasting abrasives etc. Besides engaging in the business of blasting equipment and accessories, Kholee Blast also distributes airless paint sprayer, air compressor and UHP water jetting with partners as understanding the client's requirements.

These products are widely used in the industries of shipyard, marine offshore, oil & gas tank, earthwork construction machinery, steel structures, castings, forgings, automotive engineering and heat treatment etc.

Thanks to KHOLEE BLAST experienced technical team, quality, cost-effectiveness and efficiency have already been considered even at the very beginning of product development.

KHOLEE BLAST, a firm and reliable partner. Take on us!