Carbon Steel Cut Wire Shot

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Product Introduction

Carbon steel Cut Wire Shots, is made by cutting carbon steel wires. The carbon steel cut wire shots are available as cut or conditioned. The Carbon Steel Shots as cut, which is also called for cylindrical cut wire shots, has the shape edges during the cutting process. Carbon steel shots conditioned, which is also called for Spherical conditioned carbon steel cut wire shots, is made by carbon steel wire after cutting and conditioning process. During the process, we can obtained several conditioned forms G1 (normal conditioned), G2 (double conditioned) and G3 (special conditioned), where G3 is the perfect rounded particle.

Carbon steel cut wire shots are widely used in foundry, forging and automotive industries for cleaning, deburring, descaling, shot peening and surface improvement.

Carbon steel cut wire shots are available in different hardness: HV400-500, HV500-555 , HV555-605, HV610-670, HV670-740 HRC with size ranging from 0.3mm to 2.50mm. Our cut wire shots conform to SAE J441, AMS 2431 and VDFI 8001. 

   

◆ Property of Carbon Steel Cut Wire Shots

Chemical Composition

C =0.45-0.85%     Si=0.10-0.30%         Mn=0.40-1.2%        S≤0.04%       P≤0.04%

Standard

Available Sizes

Confirm to VDFI 8001/ 2009/

SAE J441 /

AMS2431

Grain number — Size in mm

0.3mm / 0.4mm / 0.5mm / 0.6mm / 0.7mm / 0.8mm

/ 1.0mm / 1.2mm / 1.4mm / 1.6mm/ 2.0mm / 2.5mm

Other grades are available on request

Shape

Average Hardness

● As Cut: cylindrical

● CCW / G1 Conditioned: corners pre-rounded

● DCCW / G2 Conditioned: semi-rounded

● SCCW / G3 Conditioned: perfect rounded

40 - 52 HRC, 55 - 62 HRC

HV400-500, HV500-555

HV555-605, HV610-670

HV670-740

Recycle Times

Metallurgical Microstructure

3500 ~ 9600 cycles

Tempered Martensite

Density

Package

≥ 7.8 g/cm3

● 25 kg bags on pallet up to 1 ton

● 1 ton loose in big bag

  

Application of Low Carbon Steel Shots

● Blast cleaning: Used for blast cleaning of casting, die-casting, forging;Sand removal of casting, steel plate, H type steel, steel structure.

● Rust removal: Rust removal of casting, forging, steel plate, H type steel, steel structure.

● Shot peening: Shot peening of gear, heat treated parts.

● Sand blasting: Sand blasting of profile steel, ship board, steel board, steel material, steel structure.

● Pre-treatment: Pre-treatment of surface, steel board, profile steel, steel structure, before painting or coating.

   

◆ Advantages 
● Uniform Particle Size: Carbon Steel Cut Wire Shot features uniform particle shape, providing a high-quality sandblasting effect and ensuring a uniform and fine surface finish.
● High Abrasion Resistance: Made of high-strength carbon steel, the cutting wire shot exhibits strong abrasion resistance, enabling long-term, high-efficiency operation and reducing the frequency of abrasive replacement.
● Improved Surface Quality: While removing surface contaminants, it improves the surface finish and adhesion of workpieces, enhancing the adhesion of coatings and platings.
● High Recycling Rate: Due to the non-fragile nature of the particles, carbon steel cutting wire shot has a high recycling rate, helping to reduce production costs and waste.
● Environmentally Friendly and Energy-Saving: The use of cutting wire shot generates less dust, meeting environmental protection requirements and reducing waste of paint and other materials.

   

◆ FAQ

What types of surface treatment are suitable for carbon steel cutting shot?
Carbon steel cutting shot is widely used to remove rust, oxides, oil, coatings, and burrs from metal surfaces. It is suitable for surface treatment of metal materials such as casting, machinery manufacturing, automotive parts, aluminum alloys, and steel.

  
How to improve the service life of carbon steel cutting shot?
Methods to improve service life include regularly inspecting and cleaning impurities and debris from the cutting shot to ensure proper equipment operation. In addition, properly controlling airflow and spray angle helps reduce abrasive wear.

  
What is the recycling and reuse process for carbon steel cutting shot?
Carbon steel cutting shot can be cleaned and screened using a dedicated recycling system to remove impurities. After inspection and cleaning, the recycled cutting shot can be reused, thereby reducing production costs and improving efficiency.

   

Company Introduction

As the specialist in blasting & painting engineering area, Kholee Blast, Kholee Industrial Technology Yancheng Co., Ltd, devotes itself in providing better design and products for our client in surface finishing industry all over the world.

Kholee Blast provides a 'one-stop convenient shopping' for all your surface finishing requirements, shot blasting (wheel blasting), sand blasting machines, blasting and painting booths, painting production line, Vacuum Recovery machine, Air Cooled Dehumidifier, dust collectors and blasting abrasives etc. Besides engaging in the business of blasting equipment and accessories, Kholee Blast also distributes airless paint sprayer, air compressor and UHP water jetting with partners as understanding the client's requirements.

These products are widely used in the industries of shipyard, marine offshore, oil & gas tank, earthwork construction machinery, steel structures, castings, forgings, automotive engineering and heat treatment etc.

Thanks to KHOLEE BLAST experienced technical team, quality, cost-effectiveness and efficiency have already been considered even at the very beginning of product development.

KHOLEE BLAST, a firm and reliable partner. Take on us!