Abrasive Vacuum Recovery Machine for Blasting Chamber

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Product Introduction

The conventional method of recovering spent abrasives is both labour intensive and time consuming, while the fastest and most cost-effective method of cleaning up spent abrasives is by vacuuming recovery.

   
◆ Working Principle
Vacuum Recovery system is designed to recover spent recyclable abrasives from a blasting area into a silo for subsequent return to the blast cleaning equipment or, in the case of expendable abrasives, for disposal into a waste hopper. After depositing the abrasive into the silo, the vacuum flow containing air and dust continues on to the suction unit, where the dust particles in this stream are removed by high performance filter cartridges prior to exhausting air to atmosphere.

  
◆ Standard Safety Features
- System automatically shuts-off to prevent damage to the vacuum producer when the suction hose is choked up with abrasives and when the electric motor’s current rises above a certain pre-determined value.
- Cyclone is equipped with full-tank sensor to shut down the vacuum machine when it is full and prevent overloading of abrasives in the dust collector. Silo full-tank sensor available as an option.
- An emergency ‘STOP’ button, when depressed, will automatically cut off all electrical supply.
Application
To recovery Steel Shots, grits and garnet after blasting and widely used in the industry of shipbuilding, ship repair, big tank internal blasting etc.

    

◆ Specifications

ABRASIVE VACUUM RECOVERY MACHINE SYSTEM
Model KL-VR-37 KL-VR-45 KL-VR-75 KL-VR-90 KL-VR-132
Electrical Power 380V/415V/440V, 50Hz/60Hz, 3Ph
Electrical Motor 37kw 45kw 75kw 90kw 132kw
IP55, Class F Star Delta Star Delta Star Delta Star Delta Star Delta
Air Flow

38m3/min

@-450mmHg

44m3/min

@-450mmHg

52m3/min

@-450mmHg

60m3/min

@-450mmHg

78m3/min

@-450mmHg

Max Vacuum -0.0667Mpa
Degree Over vacuum protection by vacuum relief valve
Vacuum Pump KFM Korea | ANLET Japan
Dust Collector PLC control Pulse Jet Clean Type Dust Collector
Periodical Air Reverse Jet
Compressed air 0.6~0.8Mpa, 1.0m3/min
Dust Emission Density ≤15mg/m3
Electrical Control Schneider & Mitsubishi PLC, IP54
Protection: Phase Stage | Over & Low Voltage | Overloading | Wrong Phase |
Dust Level etc.
Noise Level ≤85dB(A) @ Radius 5m
Equipment Size 2.2×1.7×2.15mtr. 2.9×2.2×2.45mtr. 3.2×2.3×2.6mtr
Grit hose Size 3” 4” 4”,5” 4”, 5”,6” 4”, 5”,6”
Shots silo 5 tons 5 tons 8 tons 8 tons 10 tons
Abrasive Recovery Capacity 2~4 t/hr 3~5 t/hr 4~8 t/hr 5~10 t/hr 8~15 t/hr
20m vertical suction, 30m vertical suction, 30m vertical suction, 40m vertical suction, 60m vertical suction,
15m horizontal 15m horizontal 15m horizontal 15m horizontal 15m horizontal
Machine to silo Machine to silo Machine to silo Machine to silo Machine to silo

Standard Supply

Scope of Equipment

- Vacuum Recovery Machine, 1 unit
- Abrasive Collection Barrel,1 unit
- Vacuum Hose
- Shots Suction Hose
- Dust Suction Hose
- Floor Suction Tool

   

◆ Note:

- Kholee Blast also designs and manufactures non-standard vacuum recovery machines according to clients’ requirements and work-pieces size.

- We have the policy to improve our equipment continuously & shall reserve the rights to change the dimensions and specs without prior notice.

 

◆ Advantages 
● Highly Efficient Recycling: It efficiently recycles and cleans abrasives generated during sandblasting, shot peening, and other processes, reducing resource waste and improving production efficiency.
● Reduced Costs: By recycling and reusing abrasives, it lowers abrasive procurement costs, helping companies save significant resources.
● Environmentally Friendly and Clean: The recycled abrasives are cleaned and filtered, effectively reducing environmental pollution and improving workplace cleanliness.
● Simple Operation: The equipment features a simple design and is easy to operate, allowing workers to quickly learn and ensure a highly efficient and stable production process.
● Improved Working Environment: The recycling system cleans residual abrasives and dust from the work area, reducing airborne pollutants and ensuring a clean and safe working environment.

   

◆ Industry

To recovery steel shots, grits and garnet after blasting and widely used in the industry of shipbuilding, ship repair, big tank internal blasting etc.

     

◆ FAQ

What types of abrasives can an abrasive vacuum recovery machine handle?
An abrasive vacuum recovery machine is suitable for a variety of abrasives, such as steel shot, steel grit, aluminum grit, and ceramic particles. It is suitable for abrasive recovery in sandblasting, shot peening, and other surface treatment processes.

  
How to improve the recovery efficiency of an abrasive vacuum recovery machine?
Methods to improve recovery efficiency include regularly cleaning the filtration system, ensuring the vacuum pump and pipelines are unobstructed, maintaining good equipment operating condition, and ensuring the cleanliness and quality of the abrasive.

  
What safety precautions should be taken when using an abrasive vacuum recovery machine?
During operation, wear appropriate protective eyewear, earmuffs, and a dust mask to avoid inhaling fine dust. Regularly inspect the equipment's electrical system and recovery pipelines to ensure safe and reliable operation.

  

Company Introduction

As the specialist in blasting & painting engineering area, Kholee Blast, Kholee Industrial Technology Yancheng Co., Ltd, devotes itself in providing better design and products for our client in surface finishing industry all over the world.

Kholee Blast provides a 'one-stop convenient shopping' for all your surface finishing requirements, shot blasting (wheel blasting), sand blasting machines, blasting and painting booths, painting production line, Vacuum Recovery machine, Air Cooled Dehumidifier, dust collectors and blasting abrasives etc. Besides engaging in the business of blasting equipment and accessories, Kholee Blast also distributes airless paint sprayer, air compressor and UHP water jetting with partners as understanding the client's requirements.

These products are widely used in the industries of shipyard, marine offshore, oil & gas tank, earthwork construction machinery, steel structures, castings, forgings, automotive engineering and heat treatment etc.

Thanks to KHOLEE BLAST experienced technical team, quality, cost-effectiveness and efficiency have already been considered even at the very beginning of product development.

KHOLEE BLAST, a firm and reliable partner. Take on us!